Control Panel Design, Build, & Integration

Custom Control Solutions Fit for any Application

SIGMA Integration delivers advanced control systems designed to reduce cost, increase production and lower energy consumption.

Our engineers specialize in designing, building, programming and testing customized control panels to integrate integrate processing equipment and multi-equipment lines into a single centralized control system. In addition to building custom panels for your existing equipment, we can also build one-off panels for any application, offering onsite installation or direct shipment to your facility.

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control panel engineer adding custom control panel components

Customized Control Panel Components to Meet Your Needs

We understand that many businesses face challenges in constructing control panels in-house. Partnering with SIGMA Integration, gives you access to the expertise of a dedicated panel builders, saving valuable time and providing peace of mind knowing skilled technical professionals are building your panel.

Our team is committed to delivering high-quality control panels tailored to meet the specific requirements of your application, whether it’s for a multi-machine line or a single unit. By providing you with a customized control system, we ensure optimized performance, increased safety, and improved reliability for your production.

Control Design

We begin each project by working with you to gain a comprehensive understanding of the scope. This includes discussing your desired components and the required control functions.

Once we evaluate your application requirements and specifications, and select the appropriate components, our engineers will create detailed schematics, ensuring that your control panel integration aligns with your needs.

Design Considerations:

Enclosures and Space Requirements
Enclosure Temperature Control
Wiring Sizing
Control Components and Circuits
Supply Conductors
Overcurrent Protection
Operator Devices
Labeling Standards
Front Panels and Faceplates
Control Panel Diagram

control panel diagram showcasing control panel component considerations

control panel engineer building control panel

Control Panel Build

With the design in place, the fabrication phase begins.

Our control panel shop is equipped with the necessary tooling for quick project turnaround, enabling us to consistently deliver high-quality control panels.

We ensure optimal airflow by adhering to the mounting specifications for each component. Device and wire labels are placed in easily visible locations for clean and organized wiring.

Control Panel Programming

By understanding your application, environment, and necessary control functions, we can program a control panel that is optimized for your specific needs.

We provide custom PLC and HMI programming that aligns with your requirements, giving you precise control over your production. This ensures seamless coordination and synchronization of your equipment, leading to a streamlined operation that increases efficiency.

control panel engineer programming control panel for client

Control Panel Testing

At SIGMA Integration, we thoroughly test every unit we design and build. This quality assurance process verifies functionality, ensures compliance, and provides safety assurance. Following the successful completion of these tests, we provide you with Test Validation Documentation to confirm that the control panel meets all your needs and requirements. This not only instills confidence but also provides peace of mind regarding the performance of your unit.

Wire Pull Testing
Component Verification
Device Tag Verification
Point-to-Point Testing
Power Up Testing
Simulation of Circuit Testing

Industry Experts in Control Panel Integration

SIGMA Integration possesses the necessary components and industry expertise to give you exactly what you need for your operation. We specialize in control panel integration, delivering quick turnaround times with comprehensive validation documentation to ensure compliance with industry standards.

By understanding your application, environment, and necessary control functions, we can program a control panel that is tailored and optimized for your specific needs.

Tell us about your project to see how we can help.

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Maximise Production Efficiency

SIGMA Integration engineers design and install turnkey processing and packaging lines tailored to your manufacturing needs.

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or Call (812) 303-8383